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Additive manufacturing · Lesson 1: Design for manufacturing

DFMXpress for machining, sheet metal and molding, then subtractive versus additive manufacturing.

Lesson goal

Spot manufacturability issues at the design stage and know when 3D printing is the right process.

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2 videos

✎

1 exercise

Beginner

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Prerequisite: Sketching learning path

1. Watch the videos

Dassault Systèmes videos hosted on MySolidWorks: they open in a new tab and a free account is enough. Watch them in order.

Getting Started with DFMXpressVideo 1▶Getting Started with DFMXpressSet the geometric rules and spot features that are hard to machine, bend or mold.↗ Additive Manufacturing IntroductionVideo 2▶Additive Manufacturing IntroductionSubtractive versus additive, costs and capabilities of the main 3D printing processes.↗

2. Key takeaways

1

DFMXpress checks the part against rules for each process (machining, sheet metal, molding) and flags the features that cause problems.

2

The rule parameters are set to match your shop: a tool radius or a minimum thickness specific to your machines.

3

Subtractive manufacturing removes material; additive manufacturing adds it layer by layer.

4

3D printing makes sense for prototypes, small batches and shapes that cannot be machined: always compare cost and lead time.

Tip

Run DFMXpress before sending a part to the shop or to a subcontractor: a few minutes of checking avoids a drawing going back and forth.

3. Do the exercise

On a machined part from your design office:

  • run DFMXpress with the machining process
  • adjust a rule so it matches your tools
  • fix a flagged feature and run the analysis again
✓To check: The fixed feature no longer appears in the failed rules of the DFMXpress report.

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