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Sheet Metal · Lesson 1: Discovering sheet metal

What sets a sheet metal part apart, the base flange and the parameters shared by the whole part.

Lesson goal

Understand how SOLIDWORKS models a sheet metal part and create a first, correctly set up base flange.

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2 videos

✎

1 exercise

Beginner

↳

Prerequisite: Know how to sketch and extrude

1. Watch the videos

Dassault Systèmes videos hosted on MySolidWorks: they open in a new tab and a free account is enough. Watch them in order.

Introduction to Sheet MetalVideo 1▶Introduction to Sheet MetalWhat a sheet metal part is in SOLIDWORKS and how the software handles bends and the flat pattern.↗ Sheet Metal PropertiesVideo 2▶Sheet Metal PropertiesThickness, bend radius, relief and K-Factor: where to set them and what they change.↗

2. Key takeaways

1

A sheet metal part has a constant thickness: SOLIDWORKS knows each bend and can flatten the part at any time.

2

The first feature is the Base Flange, created from an open sketch (bent profile) or a closed one (flat blank).

3

Thickness, bend radius, relief and K-Factor are grouped in the Sheet-Metal feature at the top of the tree and apply to the whole part.

4

The K-Factor sets the position of the neutral axis, and therefore the developed length of the flat pattern: it must match the shop's settings.

Tip

Ask your press brake operator for their K-Factor (or bend table) before you model. That is what makes your flat patterns match the real parts.

3. Do the exercise

Create a rectangular base flange:

  • 150 × 80 mm blank
  • 2 mm thickness, 2 mm bend radius
  • then change the thickness to 3 mm in the Sheet-Metal feature
✓To check: The whole part follows the thickness change, without editing the sketch.

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