Surfaces · Lesson 4: Blends and transitions
Fill a gap, blend two shapes, boundary surfaces and freeform deformations.
Lesson goal
Create transitions where a fillet fails, with the right continuity on the neighboring faces.
4 videos
1 exercise
Advanced
Prerequisite: Lesson 3
1. Watch the videos
Dassault Systèmes videos hosted on MySolidWorks: they open in a new tab and a free account is enough. Watch them in order.
Video 1▶Creating a Blend or FadeDelete faces, draw the boundaries and fill for a clean fade where the fillet fails.↗
Video 2▶Filling a Gap with a Loft or BoundaryConnect two areas with different profiles while respecting the neighboring tangency.↗
Video 3▶Boundary SurfacesFill a gap between surfaces and compare with lofts and filled surfaces.↗
Video 4▶Freeform FeatureDeform a face with curves and control points for an organic design.↗
2. Key takeaways
A Filled Surface patches an area closed by edges, with contact, tangency or curvature on each edge.
A Boundary Surface treats both directions equally: often cleaner than a loft for blending existing surfaces.
When a fillet fails, delete the face, draw clean boundaries and rebuild the area with surfaces.
Freeform is for organic touch-ups; for dimensioned geometry, use a sketch-driven feature instead.
Tip
For a blend, set tangency on each edge first, and only move to curvature if the zebra stripes call for it: each level of continuity adds constraints.
3. Do the exercise
Open a part where two fillets intersect poorly:
- delete the corner faces
- draw a boundary with face curves
- fill the area with a Filled Surface set to tangent
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