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Surfaces · Lesson 4: Blends and transitions

Fill a gap, blend two shapes, boundary surfaces and freeform deformations.

Lesson goal

Create transitions where a fillet fails, with the right continuity on the neighboring faces.

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4 videos

✎

1 exercise

Advanced

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Prerequisite: Lesson 3

1. Watch the videos

Dassault Systèmes videos hosted on MySolidWorks: they open in a new tab and a free account is enough. Watch them in order.

Creating a Blend or FadeVideo 1▶Creating a Blend or FadeDelete faces, draw the boundaries and fill for a clean fade where the fillet fails.↗ Filling a Gap with a Loft or BoundaryVideo 2▶Filling a Gap with a Loft or BoundaryConnect two areas with different profiles while respecting the neighboring tangency.↗ Boundary SurfacesVideo 3▶Boundary SurfacesFill a gap between surfaces and compare with lofts and filled surfaces.↗ Freeform FeatureVideo 4▶Freeform FeatureDeform a face with curves and control points for an organic design.↗

2. Key takeaways

1

A Filled Surface patches an area closed by edges, with contact, tangency or curvature on each edge.

2

A Boundary Surface treats both directions equally: often cleaner than a loft for blending existing surfaces.

3

When a fillet fails, delete the face, draw clean boundaries and rebuild the area with surfaces.

4

Freeform is for organic touch-ups; for dimensioned geometry, use a sketch-driven feature instead.

Tip

For a blend, set tangency on each edge first, and only move to curvature if the zebra stripes call for it: each level of continuity adds constraints.

3. Do the exercise

Open a part where two fillets intersect poorly:

  • delete the corner faces
  • draw a boundary with face curves
  • fill the area with a Filled Surface set to tangent
✓To check: The zebra stripes flow without breaking between the Filled Surface and the neighboring faces.

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